LARGE BOTTLE FILLER
2 - 40 BOTTLES PER MINUTE (BPM) AUTOMATIC LARGE BOTTLE LINE
The Canadian Crystalline PLC Series is designed to Wash, Sanitize, Fill and Cap large Bottles from 2 to 24 Bottle Per minute. Canadian Crystalline Designs are driven towards maximum uptime and reduced cost of production. Due to multiple bottle size handling system Canadian Crystalline's WFC's (Washer, Filler and Capper) ability to handle different shapes and sizes of large bottle is the most important feature for creating Line Flexibility. This helps in launching new product designs and packaging in the same line.
The Canadian Crystalline – Evats – PLC Series is the most advanced Washer Filler and Capper for large bottle packaging lines. It ensures high level of hygiene along with “High Accuracy Filling”. The most hygienic and accurate filling technology in the world currently with a large range of sanitizing agent from hot water detergent to ozonized water rinsing prior to filling.
AUTO LOADER
Fully Automatic bottle loading system load bottles from in-feed conveyor to bottle holder. An advanced Robot pneumatic system combined with optical sensor makes the loading process reliable and efficient.
SCRUBBER / JET SPRAY NOZZLE
Specially designed Nylo - Brussel Scrubber / Jet Spray Nozzles provided in combination with angular sprays to wash the Inner and Outer surface of the bottle. The Scrubber or Spray Nozzle are so designed even to clean the external neck areas
WASHING SYSTEM
Stages of washing are available from 3 to 14 depending upon customers requirements. Wash water recycle tank as well as S/S bar screens are provided in the washing segment
Specially designed Nozzles with angular 0° to 15° ensure efficient internal wash of the bottles
The machine incorporates three / four types of washing:
a) Filter Water wash
b) Detergent hot water wash
c) Hot water wash
d) Ozonized water wash
FILLING HEADS
Stainless steel descending filling heads is provided to ensure highest sanitary filling without air bubble formation and water spillage.
AUTOMATIC FILLING VALVES
Stainless steel high accuracy filling valves are used to achieve even filling in all bottles. specially designed high pressure high flow and high pressure low flow filling cycles are provided with PLC control for maximum accuracy and consistency.
CAPPING SYSTEM
Precise torque controlled pneumatic cap application system stamp the cap on to the bottle. The caps are fed to the bottles by the cap sorter and efficient cap chute system. This System can be a pneumatic sorter or a vibrator sorter. Auto sorter shut down by sensor system is provided on request along with “No cap” alarm in chute and auto machine shut down.
CONTROL PANEL
State of art PLC is incorporated with HMI Screen to control the machine. This system control important functions like Wash Time, Fill Time and Conveyor ON / OFF Time and also provide detailed fault detection features. No Bottle - No Wash and No Bottle No Fill are standard features of the machine and are incorporated for maximum hygiene and minimum down time.
Large Bottle Filling Machine
