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RINSER FILLER CAPPER

A STRONG SOLUTION FOR A CHANGING WORLD

SEPPA has conceptualized the most Innovative methods for the growing demand of efficient bottle water packaging and complete line solutions. SEPPA's focus is on sustainable production of the RFC and consistency to create solutions for enhancing productivity, hygiene and line speed. SEPPA designs are driven towards maximum uptime and reduced cost of production. Due to the neck handling system SEPPA's RFC's Ability to handle different shapes and lower grammage of bottle is the most important feature for creating line Flexibility. This helps in launching new products designs and packaging types in the same line. The SEPPA EVATS - 1000 - RFC is the most advanced RFC for Small, medium and large scale bottling lines. Various products from water, Juice, Yoghurt, Milk, Beverage, alcohol, wine, sports drink and ice tea can be packaged in this RFC. Apart from this carbonated beverages as well as beer can be packaged in it. The RFC has variants which can handle hot fill (ie) products at 400C to 800C as well as cold fill (ie) products at 20C to 70C. Thus the RFC has flexibility in filling products of 00C to 800C.

GRAVITY RINSING FILLING CAPPING MONOBLOC FOR SMALL BOTTLES

It is a mechanical gravity filling machine, for PET/glass bottles, designed for cold and hot filling of non-carbonated products

bottle filling machine

MODELS:


1) EVATS 1000 GT for cold filled non-carbonated water/beverage, clear juices, spirit and wine
2) EVATS 1000 GT HF for HOT FILL (up to 95 °C) and more generally for all non-carbonated beverages that require filling with recirculation

OUTPUT:

1) Fillers with from 10 to 140 valves
2)from 1200 to 50,000 b/hour on 90 ml to 2 litres with still water, spirits wine, non carbonated beverage
3)from 1200 to 36,000 b/hour on 90 ml to 2 litres with fruit juice

KEY FEATURES

  1. Central tank, with product feeding form the bottom of the rotating manifold.
  2. Entirely stainless steel (grade 304/316 /316L) draining base.
  3. Reliable, simple and easily sanitized valve.
  4. Reduced changeover down-times.
  5. "No bottle no fill",, no electronics in the machine.
  6. PET bottle transfer - neck-handling - with no need for monoblock height adjustment.
  7. Possibility of installing a level control system.
  8. User friendly touch screen HMI, with menu-based interface
  9. TRI BLOCK configuration available, for an integrated rinsing- filling-capping solution.
  10. Controlled contamination cabin, micro isolator and cap sterilizing unit available in option in order to enhance hygienic standards.

    11. This is a modular project with the same features and advantages for both configurations, with the only difference between the GT and GT HF configurations is a simple- hot-fill kit, including

  11. a pneumatic valve within the filling valves for product recirculation,
  12. a rotating manifold for product recirculation,
  13. An external tank for recovery of the recycled product and pumping back to the pasteurizer.

ADVANTAGES

  1. Centralized level adjustment, with only one intervention point
  2. Universal product deflection without deflector (swirl device).
  3. No dynamic gaskets in contact with the product: the shutter is sealed by a simple membrane, protecting the movement form contamination.
  4. Simple to operate.
  5. Evacuation to the outside of air returning from the bottles to prevent possible contamination.
  6. Automatically engaged dummy bottles as option..
  7. Valves made entirely of AISI 316 stainless steel.
  8. Quick changeover for packages with different diameters.

    9. Version HR

  9. Possibility of managing pulp up to 3 mm in diameter and 10 mm in length.
  10. Constant and controlled recirculation in bottle, regardless of the formats handled

FILLING VALVE

  1. Extremely fast, simple and reliable mechanical valve, featuring "no bottle no fill" without any electronic.
  2. In the HR variant the valve allows filling with products containing large pieces of pulp and fibre. Possibility of filling “to brim”.
  3. The filling process has been designed to maintain the temperature of the whole circuit (valves, tanks, pipes) even in the event of long stops by means of product recirculation both in valve and in bottle.

HYGIENE

  1. No dynamic gaskets in contact with the product. Small number of static gaskets.
  2. No wells or dead areas inside in order to prevent possible stagnation of product and increase efficiency of washing cycles.
  3. The fixed valve with bottle lifting jack allows the use of the microbiologic isolator (ISO 7) to protect the filling valve area.
  4. Sanitation cycle with the use of dummy bottles. Fitting and removal of these takes place in an extremely simple and functional way by means of a special bayonet connection to avoid direct contact between operator and valve, as an option, it is now available the automatic engagement of the dummy bottles.
  5. Circuit preset for high temperature CIP.

HYGIENE

• Reliable, simple and easily sanitized valve.
• High production output.
• Reduced changeover down-times
• Valves made entirely of AISI 304 , 316 stainless steel

APPLICATIONS

The main product you can fill are: non-carbonated mineral water, non-carbonated clear juices, non-carbonated juices with pulps and fibers, isotonic and sport drinks, RTD tea, milk and derivatives, alcoholic products

MATERIALS

Bottles form 90 ML to 2000 ml in PET or Glass

TYPE

The filler is designed for filling PET bottles, but can also be configured to handle glass bottles.

ISOBARIC FILLING MONOBLOC

Mechanical level filler for carbonated products in PET bottles was designed adopting advanced technologies. It has an innovative design and is equipped with special features for both filling and moving the bottles, which guarantee great advantages in terms of performance and operating flexibility. The valve is also able to fill non-carbonated products.

MODELS:

  1. dEVAYS 1000 CP: for PET bottles /GLASS

OUTPUT:

  1. Fillers with from 10 to 160 valves
  2. from 1,200 to 33000 bottles/hour 200 on 2 litres with CSD (2 to 13°C)
  3. Process STAGES: KEY features and advantages

KEY FEATURES

  1. Central tank.
  2. Entirely stainless steel (grade 304) draining base.
  3. Valve with height adjustable moving filling tube to define the level in the bottle.
  4. Reliable, simple and easily sanitized valve.
  5. Reduced changeover down-times.
  6. PET bottle transfer - neck-handling - with no need for monobloc height adjustment
  7. Sincro Bloc configuration available, for an integrated blowing- filling-capping solution
    8. .
  8. Controlled contamination cabin and cap sterilizing unit available in option in order to enhance hygienic standards.

ADVANTAGE

  1. Product deflection without deflector (swirling device).
  2. A single filling tube for all the bottle sizes.
  3. Aut omatically engaged dummy bottles.
  4. Manifolded decompression carried out with the filling tube raised.
  5. Quick changeover for packages with different neck and bottle diameters.

    6. FILLING VALVES

    1. A mechanical level valve with extremely reliable and sturdy moving filling tube, which requires very little maintenance.
    2. It consists of a limited number of components and has been designed for a complete sanification, to avoid every possible area of product stagnation.
    3. The valve is extremely versatile and allows different containers to be handled without format change parts. The only adjustment is the re-positioning of the filling tube that takes place simultaneously for all the valves with a centralized control.
    4. The valve is complete with decompression button and centralized circuit for discharge of the snift. This operation takes place with the filling tube lifted and allows initial pressurization of the bottle and final de-pressurization to be carried out in clean filling tube conditions, so avoiding possible turbulence caused by nebulized product put into the bottle.
    5. Available in option a second circuit for bottle fluxing and pre-evacuation.

    HYGIENE

    1. The sanitation phase is very simple and is fully automatic, by means of a control on the operator panel: the machine prepares itself for the electro-pneumatic control of all the on-off valves.
    2. The sanitation cycle is carried out in such a way that the solution laps against all the internal areas of the filler with forced flows.
    3. Automatic dummy bottles: Thanks to the moving filling tube that characterizes the filling valve, it was possible to make an engagement/disengagement system with extremely simple and functional electro-pneumatic control that ensures there is no contact between operator and machine.
    4. Circuit preset for high temperature CIP.
      5. The sanitation phase is very simple and is fully automatic, by means of a control on the operator panel: the machine prepares itself for the

    HIGHLIGHTS:

    1. Reliable, simple and easily sanitized valve.
    2. Valve with height adjustable moving filling tube to define the level in the bottle.
    3. Automatically engaged dummy bottles.
    4. Foam reduction solutions allow excellent filling performances even at ambient temperature.
    5. Reduced changeover down-times.
    6. Valves made entirely of AISI 304, 316 stainless steel.

    APPLICATION

    The main products that can be processed are: carbonated mineral water and CSDs, still mineral water, clear cold filled juices, cold filled isotonic and sport drinks, beer.

BIGFILL

Volumetric gravity filling mono-block for large size containers Bigfill is electronic rotary volumetric filler for bottling still liquid products in large PET bottles. The machine is optimized for moving and filling large formats (3 to 5 litres)

bottle filling machine

MODELS:


1) EVATS 1000 BF SP
2) EVATS 1000 BF SPECIAL option

OUTPUT:

1) Filler from 4 to 24 valves
2)From 600 to 9000 bottles/hour on 5 litres with water

KEY FEATURES

  • External tank
  • Valve with magnetic flow meter for definition of the content in the bottle.
  • Designed for filling large formats (from 3 to 5 litres).
  • No filling tube.
  • During filling, the bottle is kept in position by a mechanical gripper.
  • Inside the mono-block, the full bottles of over 5 litres are moved by the bottom
  • Simple to operate with selection of the various formats directly from the operator panel.
  • Controlled contamination cabin and cap sterilizing unit available in option in order to enhance hygienic standards
  • It can be produced with microbiological isolators, thereby minimizing the filling environment around the container

ADVANTAGES

  1. Extremely clean filling: no contact between valve and bottle
  2. High filling speed
  3. High content precision
  4. The air in the bottle does not come into contact with the product feeding circuit
  5. Automatically engaged dummy bottles.
  6. All parts in contact with the product are made of AISI 304, 316, 316L steel
  7. Simplified access for maintenance of the motor and the manifold l.
  8. Latest generation of electronic/pneumatic components, managed by an industrial PC

FILLING VALVE

HYGIENE

  1. Extreme sanitizability is one of the most important elements of this valve, characterized by a limited number of components and of moving parts
  2. The sanitation phase is very simple and is managed fully automatically through a control on the communication keyboard: the cycle is carried out in such a way that the solution laps against all the internal areas of the filler with forced flows.
  3. The fixed valve with bottle lifting jack allows the use of the microbiologic isolator (ISO 7) to protect the filling valve area.
  4. Thanks to the configuration of the filling valve, the filler features an automatic engagement/disengagement system with extremely simple and functional electro-pneumatic control, which ensures there is no contact between operator and machine..
  5. Circuit preset for CIP and SIP up to 100 °C.

    6. APPLICATIONS

    The main product you can fill are: non-carbonated mineral water, non-carbonated clear juices, non-carbonated juices with pulps and fibers, isotonic and sport drinks, RTD tea, milk and derivatives, alcoholic products

    HIGHLIGHTS

    1. No contact between valve and bottle.
    2. High flow performance and filling speed modulation to optimize the large size filling process.
    3. High bottled product precision
    4. Extremely clean and simple filling valve.
    5. Automatically engaged dummy bottles.
    6. Valves made entirely of AISI 316 stainless steel.

    MATERIALS

    Bottles form 90 ML to 2000 ml in PET or Glass

    TYPE

    The filler is designed for filling PET bottles, but can also be configured to handle glass bottles.

ACCUFILTRONICS

Modular range of electronic, volumetric filling monoblocs A new, extremely innovative and flexible platform, which takes the standard SEPPA technologies to the highest level currently available on the market. By taking advantage of the modular nature of all the elements of the platform, and choosing the most suitable filling valve, it is possible to create bespoke solutions for a wide range of bottling needs. In particular, the possibility of being able to fill several products on the same production line was one of our main aims when designing the ACCUFILTRONICS platform.

bottle filling machine At the same time, we developed new EVF filling valves, created to be perfectly integrated and interchangeable as part of this new platform. The range can be equipped with various different feeding solutions:

  1. from mixer/carbonator
  2. from pasteurizer
  3. from external tank
  4. from central tank on board

MODELS:

  1. GRAVITY ACCUFILTRONICS VM-GT-NC
  2. GRAVITY ACCUFILTRONICS VM-GT-HF-NC
  3. ISOBARIC ACCUFILTRONICS-VM -CP-HF -C
  4. GRAVITY ACCUFILTRONICS VM-GT-WF-NC

OUTPUT:

  1. Filler from 10 to 180 valves
  2. the output depends on the valve configuration and the product to fill

KEY FEATURES

  1. External or central tank (in case of pulpy products).
  2. Valve with magnetic flow meter for product dosing in each bottle.
  3. Entirely stainless steel (grade 304) draining base.
  4. No vent tube.
  5. Reduced changeover down-times.
  6. Simple to operate and great flexibility with selection of the various products/formats directly from the operator panel.
  7. PET bottle transfer - neck-handling - with no need for mono-block height adjustment.
  8. Sincro Bloc configuration available, for an integrated blowing- filling-capping solution.
  9. Controlled contamination cabin and cap sterilizing unit available in option in order to enhance hygienic standards.
  10. Extremely clean valves are ideal for the configuration of mono-bloc for cold filling of sensitive products without preservatives in Ultra Clean conditions.
  11. All the configurations can be produced with microbiological isolators, thereby minimizing the filling environment around the container.

ADVANTAGES

  1. Product deflection without deflector (swirl device) for version with contact between bottle and valve.
  2. Accurate volumetric dosing (no change-over).
  3. Filling speed adjustment to handle foaming products.
  4. Automatically engaged dummy bottles.
  5. Bottle snifting into a separate collector.
  6. The air in the bottle does not come into contact with the product feeding circuit.
  7. All parts in contact with the product are made of AISI 316L stainless steel (opt.).
  8. Quick changeover for bottles and necks with different diameters.
  9. "Dry" pressurization
  10. Simplified access for maintenance of the motor and the manifold
  11. Latest generation of electronic/pneumatic components, managed by an industrial PC.

FILLING VALVES-GRAVITY ACCUFILTRONICS VM-GT-NC

Is an electronic volumetric gravity filler for PET bottles, equipped with an extremely simple, clean and fast filling valve with no contact between valve and bottle, with a membrane valve to control the double filling speed. This solution guarantees high flow performance. Ideal for water, milk, homogenized juices and clear products. The machine can be configured with mass flow meters, for filling of low conductivity products ( such as edible oil or deminaralised water)

Output

  1. Filler from 5 to 180 valves
  2. from 1.000 to 60,000 b/hour based on 190 ML TO 2 litres with water (ambient temp.).

FILLING VALVES-GRAVITY ACCUFILTRONICS VM-GT-HF-NC

  • Is an electronic volumetric gravity filler for PET bottles, equipped with “no contact”, double speed, shuttered filling valves. Designed for HF applications in Ultra Clean configurations.
  • The valve-cleaning characteristics and the configuration of the mono-block make it particularly suitable for hot and cold filling of sensitive products such as premium fruit juices with pulps (non-homogenized).
  • The configuration for the valve makes it suitable for products with pulps and fibres, even with big dimension ones.

    • Output

    1. Filler from 10 to 180 valves
    2. from 1.000 to 60,000 b/hour based on200 ML TO 2 litres with water (ambient temp.)./HOT FILL LIQUIDS 95 DEG C

    ISOBARIC ACCUFILTRONICS-VM -CP-HF -C

    Is an electronic volumetric isobaric filler for bottling carbonated and non-carbonated beverages in PET bottles This is the most comprehensive configuration, equipped with an extremely flexible “multiproduct” contact valve: the same production line can deal with still, carbonated and hot fill products. The filling speed can be adjusted according to the product being processed. The configuration of the valve makes it suitable for processing products containing pulp and fibre, also with big dimension pulps.

    Output

    1. Filler from 5 to 180 valves
    2. from 1,000 to 36,000 b/hour based on 200ML TO 2 litres with CSD (2 to 13°C)./HOT FILL LIQUIDS 95 DEG C

    FILLING VALVES-GRAVITY ACCUFILTRONICS VM-GT-WF-NC

    It is a weight filler with a very simple, clean and fast filling valve with no contact between valve and bottle. It is a 3 positions diaphragm valve with double filling speed. This solution guarantee high flow performances combined with an extremely accurate and precise product dosing. Product dosing by means of a load cell. Weight filling technology is the most reliable and precise system for filling bottles with high-value products such as edible oil, milk, premium clear juices, home and personal care products.

    Output:

    1. Fillers with from 20 to 96 valves
    2. from 6000 to 36000 bottles/hour on 1.5 litres with edible oil.

    FILLING VALVES-GRAVITY ACCUFILTRONICS VM-GT-HF-C

    Is an electronic, volumetric gravity filler for PET bottles, equipped with a shuttered filling valve with contact between the valve and the bottle, and double speed filling: this is an extremely versatile valve for hot and cold filling of both smooth and pulpy beverages (also with big dimension pulps). This solution guarantees an optimization of the filling cycle and of the "brimful" filling.

    Output:

    1. Filler from 50 to 180 valves
    2. from 10.000 to 42,000 b/hour based on 1,5 litres with fruit juice (85 °C.).

    HYGIENE

    The sanitation phase is very simple and is fully automatic and controlled by the filler supervision: the machine prepares itself for the electro-pneumatic control of all the on-off valves. The sanitation cycle is carried out in such a way that all the product path is completely cleaned both in equicurrent and countercurrent. Automatic dummy bottles. Thanks to the configuration of the filling valve, the filler features an automatic engagement/disengagement system with extremely simple and functional electro-pneumatic control, which ensures there is no contact between operator and machine. Circuit preset for CIP and SIP up to 100°.

    SF FILL

    Fillers in the ISOBARIC ACCUFILTRONICS-VM -CP-HF -C range, for carbonated products, are designed to be configured in SF fill version: this means that the carbonating or mixing unit tank will be used as a buffer tank for the filler, which no longer has the product tank on board. A pump sends the product to a ring-shaped manifold in order to ensure that the product is fed into the filling valve correctly.

    Main advantages of this innovative solution are:

    1. Reduction in product loss < 100 litre (for flavor change)
    2. The integration of the mixing and filling units produces a final product that is of higher quality and more stable, resulting in an improved filling process.
    3. Reduction of product change-over downtime: target < 15 min with water rinsing
    4. Lower electrical power consumption thanks to the light weight design
    5. Lower consumption of carbon dioxide -10%
    6. Better performances at the filler start up, able to increase the total Sincro efficiency

    HIGHLIGHTS:

  • Great flexibility: multi product valves allow to handle on the same line still and carbonated, and hot filled products with or without pulps.
  • High precision of bottled product.
  • Optimized solutions to handle latest generation of ultra-light bottles.
  • Automatically engaged dummy bottles
  • SF FILL configuration available
  • Reduced changeover down-times.
  • Valves made entirely of AISI 304, 316 stainless steel.
  • Filling technology suitable for sensitive products (i.e. CSD without preservatives at 2 to 18°C).

    • APPLICATION

    The main products that can be processed are: carbonated soft drinks (with or without pulps), Carbonated mineral water, non-carbonated mineral water, clear and pulpy juices (also with big dimension pulps), isotonic and sport drink, Sensitive products (fresh or micro-filtered ESL milk, drinking yoghurt etc.), beer, alcoholic beverages, edible oil, home and personal care products.

    Contact Less Filling :

    SEPPA's volumetric contact less filling ensures the most hygienic fill and its magnetic flow meter ensures accurate consistent fill volume in aseptic models. These valves are designed and built both for ambient 0 0 temperature product fill as well as hot fill of 40 C to 90 C. The hot fill is mostly for milk, juices, ice tea and energy drinks. The ambient fill is for water and beverage.

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